Pallet Free Block Forming Machine

Hongjia Machinery, as a leading manufacturer of Pallet Free Block Forming Machine in China, is capable of efficiently producing various building blocks, such as standard bricks, hollow bricks, and wall panels. It possesses advanced automation technology. After the brick is formed, it can directly stack the still pliable wet bricks on the curing vehicle, completely eliminating the reliance on traditional wooden or plastic pallets. Our country's design patent certification and multiple utility patents are available for factory customization.

Characteristics of performance

This Pallet Free Block Forming Machine demonstrates extremely high molding efficiency and excellent product density. Due to the elimination of the intermediate medium of the support plate, the vibration energy can be 100% directly applied to the concrete mixture, which greatly improves the molding efficiency and the compressive strength index of the block. The molding cycle of the equipment has been optimized, and the fastest can be up to ten seconds a board, saving the time of the transmission of the support plate, and the overall production cycle is more compact. The hydraulic system has a pressure compensation function, which can automatically adjust the pressing force according to the slight differences in the material filling volume, ensuring the consistency of the weight and height of each brick.

Technical Specifications

Usage Features

High-efficiency and energy-saving

We have 15 R&D personnel who have designed a core research and development system with high efficiency. We have selected programmable logic controllers (PLC) from international brands such as Omron of Japan, Mitsubishi, and Siemens of Germany. While ensuring the stable output of the system and excellent performance, we rely on precise underlying control logic to effectively reduce redundant power consumption, achieving the goals of performance improvement and energy conservation.

No pallet design

Based on the price and cost, we innovatively adopted the automated palletizing technology, completely eliminating the cumbersome nature of traditional pallets. Not only did this remove the redundant costs of pallet materials, but it also made the palletizing process more compact, significantly enhancing the production efficiency.

Quick mold change

The Pallet Free Block Forming Machine is equipped with an efficient and rapid mold-changing system, enabling quick and seamless switching of different specifications of molds. It can precisely and flexibly respond to diverse customization and production demands.

User-friendly operation

The human-machine interaction interface (HMI) is deeply optimized and logically restructured. The intuitive operation guidance, the straightforward process of setting parameters and controlling equipment. The minimalist interaction experience fundamentally eliminates the operational barriers, reduces the reliance on professional maintenance personnel and the cost of systematic training, and significantly decreases the frequency of equipment maintenance caused by incorrect operations.

Wide applicability

It can quickly and conveniently produce concrete bricks, blocks and pavement bricks, including solid bricks and hollow bricks, meeting the needs of various construction projects ranging from small residences to large commercial developments.

Reliable and durable

It is meticulously crafted in accordance with heavy industry standards and is customizable. From the thickened materials used in core structural components to the strengthened quenching of key transmission parts, a comprehensive upgrade design is carried out. Compared to conventional models, the redundant configuration for heavy-load conditions fundamentally extends the equipment's fault-free operation cycle.

How to maintain

To ensure the long-term stable operation of this Pallet Free Block Forming Machine, daily maintenance is of vital importance. Operators need to check the hydraulic oil level and oil temperature every shift, and regularly clean the air filter and oil filter element to prevent impurities from blocking the hydraulic valve group. Since the non-tilt plate equipment directly forms the concrete bricks on the bottom mold, the cleaning and maintenance of the bottom mold surface are of the utmost importance. After each shift of production, the residual concrete on the bottom mold surface must be thoroughly cleaned and a special demolding oil or anti-rust agent should be sprayed to prevent the metal surface from being corroded after the cement slurry hardens. The vibration motor and bearings need to be regularly replenished with high-temperature resistant lubricating grease according to the lubrication chart. When the machine is shut down for a long time, the press head and bottom mold should be reset, and dust-proof and moisture-proof measures should be taken. It is recommended to establish a strict shift handover record system, detailing the equipment operation status and abnormal conditions.