Pallet Free Automatic Brick Making Machine

As a leading manufacturer and supplier of Pallet Free Automatic Brick Making Machine in China, Hongjia Machinery, through the combination of advanced hydraulic demolding and intelligent fixture/robotic palletizing systems, smoothly pushes the freshly formed and still pliable wet bricks out of the molds and stacks them layer by layer on the curing vehicle, ensuring no sinking or deformation. We have carried out extreme control over the uniformity of the material distribution, the forming pressure and the density. We hold multiple patent certificates.

Process Structure

The raw materials for the Pallet Free Automatic Brick Making Machine are precisely proportioned by the Batcher, fully mixed by the Mixer, and then transported to the Molding machine via the belt conveyor. Inside the main machine, the brick is formed through strong vibration and hydraulic pressure. It is then transferred by the Tray lifter and Tray conveyor, and automatically stacked by the Rotating stalker. Additionally, we offer customization options. The Pigment feeder can add pigments to the materials to produce colored bricks suitable for practical applications. The bricks are transported to the curing area via the Block conveyor (brick conveyor), and the entire process is both efficient and precise.

Logistics packaging

Before loading the goods for transportation,for this Pallet Free Automatic Brick Making Machine, which is extremely heavy in weight, has an extremely precise bottom mold structure and has eliminated the conventional external conveyor belt, HONGJIA MACHINERY has implemented a special dismantling and high-level protection plan that complies with international standards for long-distance maritime transportation of heavy machinery. The core forming bottom mold, as the highest precision component, undergoes rust prevention treatment before leaving the factory. It is then fixed separately in a suspended manner using custom high-strength wooden boxes, with high-density shock-absorbing foam filled inside to completely isolate any mechanical impacts and resonances during the maritime transportation process. After the main machine frame is completed with overall shot blasting rust removal and multi-layer anti-corrosion coating, the chrome rods of all hydraulic cylinders are wrapped and tied with thick flame-retardant anti-rust cloth for multiple layers. All flange interfaces and electrical junction boxes after dismantling are completely sealed with waterproof sealant. The main machine base and bulk structural components are reinforced with channel steel in a grid-like rigid structure to ensure no displacement occurs within the container.

Advantages and Features

The core engineering feature of this Pallet Free Automatic Brick Making Machine is its direct pressing molding process logic that completely eliminates the cost of the tray consumables. In traditional processes, the tray not only consumes a large amount of procurement funds but also requires additional space for storage, cleaning, and maintenance. The tray-less equipment directly forms the bricks using the bottom mold, and after the brick坯 is demolded， it is transported away by the conveyor belt or automatic stacking machine at the bottom. The bottom mold remains in the main machine to participate in the next cycle, completely cutting off the physical circulation of the tray, which is a consumable prone to wear and tear, in the production line. Another important feature is that the equipment has specially optimized the feeding and pre-vibration timing for the tray-less process. Since there is no tray to bear the pre-vibration impact， the descent distance and feeding speed of the feeding vehicle after entering the mold cavity are specially controlled. Combined with low-frequency pre-vibration， the material can still be evenly filled in every corner of the bottom mold in the tray-less state.