Automatic Brick Collector

HJ1200 Automatic Brick Collector

With the continuous progress and development of society, ordinary labor workers are decreasing day by day. As a result, the concrete brick making industry with low profit is difficult to survive. In view of this situation, the company has developed HJ-1200 simple palletizing system after years of research combined with local on-site production. This system is a great technological innovation of upgrading a simple production line to a fully automatic production line, with low investment, fast return, reduced manpower, reduced cost and high efficiency. It can completely solve the problems of heavy labor intensity and difficult to find workers in the masonry industry. It can also reduce the breakage rate of products, improve work efficiency, and reduce the advantages of laying sites.

Characteristics

This Concrete brick machine adopts a tall portal or cantilever-type steel structure frame in its physical form. The entire machine is securely connected to the workshop floor through a thick base and embedded parts, to resist the huge inertial forces generated by frequent lifting and lateral movement. The top part of the equipment is equipped with a servo reducer drive assembly with a dust protection cover, and the middle part is an ultra-long linear guide rail and a heavy load ball screw pair after precision machining. The most notable physical feature is the matrix-type fixture assembly suspended below the moving crossbeam. This fixture consists of dozens of evenly distributed independent clamps or suction cups, and is equipped with standardized detachable connection flanges. Additionally, the control cabinet and operation station of the equipment are usually installed independently on the floor, connected to the moving components through high-flexibility conveyor belts, allowing operators to set parameters and monitor from a safe area on the ground.

Application scenario

This Full Automatic Block Making Machine is mainly deployed in modern large-scale block production scenarios that have extremely high requirements for production cycle and strive for extremely low labor costs. Typical application nodes include fully automated municipal building material factories with an annual output of tens of millions of standard bricks, large-scale production lines for aerated blocks or autoclaved bricks that require precise stacking of multiple layers of wet brick molds into multiple layers of curing kilns, and heavy prefabricated component workshops that produce large irregular curb stones and where manual handling is extremely difficult. In these applications, the stacker-picking machine, as the automated choke point connecting the high-frequency forming machine with subsequent curing processes, its tireless and stable operation capability and zero-damage transfer quality are the key physical foundation for ensuring that the entire unmanned production line achieves the maximum design capacity and economic benefits.