Block Press Machine

The Block Press Machine is a high-performance industrial equipment specially designed for the efficient production of concrete blocks, interlocking bricks, pavement bricks and hollow bricks. It adopts advanced static pressing or vibration pressing molding technologies and is widely used in the manufacturing of building materials, municipal engineering, and solid waste recycling and utilization. As a supplier, we provide excellent services.

Our unique advantages

Multi-purpose:

By simply changing different molds, it can produce solid bricks, hollow bricks, paving bricks, and slope protection bricks, etc.

No firing process:

After the bricks are formed, they do not need to be fired in a kiln. Natural curing or steam curing can meet building standards.

Environmentally friendly and energy-saving:

Block Press Machine can extensively absorb solid wastes such as construction waste, industrial waste residue, and fly ash.

High automation:

Modern equipment is mostly equipped with PLC intelligent control systems. The operation is simple and it has functions such as automatic feeding and fault diagnosis.

Product advantages

Quick mold switching: TheBlock Press Machine boastsextremely high flexibility and production capacity. Users only need to replace different molds, and they can produce bricks with completely different purposes on the same machine.

Rich product line: It can produce hollow blocks and standard solid bricks for walls; by switching the application of the grinding tools, it can produce colored permeable bricks, kerbstones, curb stones, and interlocking retaining wall bricks, which are used for urban greening and municipal road construction.

High density and high compressive strength: Under the dual effects of the resonant frequency of the mold and the powerful hydraulic pressure, the air in the raw materials is completely expelled, resulting in bricks with extremely high density and excellent compressive and seismic resistance properties.

Zero dimensional error: Through high-precision proximity switches and numerically controlled processing molds, the geometric dimensions of the bricks are extremely precise. When used for wall construction, the surface is flat, which can significantly reduce the cost of later plastering.

Forming Main Machine:

TheBlock Press Machine consists of a vibration table and an impact head. Through intense vibration and hydraulic compression, it tightly compresses and shapes the mixed materials.

Molds, hydraulic system, control system and brick output system work together. Through high-strength wear-resistant steel cavities for shaping, strong hydraulic drive for compaction and demolding, and PLC intelligent panel for monitoring parameters, the formed wet bricks are smoothly pushed out and sent to the curing area.

FAQ

Q: What are the vulnerable parts? How long is their lifespan?

A: The main vulnerable parts of this product are the molds, the receiving plates and the vibration rubber pads. Our molds undergo carburizing heat treatment, and their lifespan can reach 80,000 to 100,000 stamping cycles.

Q: How long is the equipment warranty period? What should I do if the machine breaks down?

A: The overall product warranty period is usually 12 months. We offer 7x24-hour remote technical support. If you encounter a hardware failure, in China, the response is typically within 24 hours, and in remote areas, the technicians will arrive at the site within 48 hours; for overseas customers, we will guide the troubleshooting via video, and in case of necessity, we will send spare parts or dispatch engineers.

Q: What raw materials are needed to make bricks? What is the proportion?

A: Common raw materials in our daily life include cement, sand, stone powder, crushed stones, fly ash, slag and construction waste. The standard ratio for concrete blocks: cement 10%, sand 30%, crushed stones 60%. The specific proportion may be adjusted slightly according to the strength of local raw materials.

Product Quality Introduction

Machine Body Material:

It is made by welding high-strength standard Q345B/Q235 rectangular steel. Compared with ordinary channel steel, its torsional and seismic resistance performance has been significantly enhanced, ensuring that the main body of the Block Press Machine will not deform or crack even under long-term and frequent vibrations.

Welding Process:

This machine adopts carbon dioxide gas shielded welding and robot automatic welding. The weld seams are deep and of high strength, and they undergo strict ultrasonic flaw detection before leaving the factory.

Wear-resistant Molds:

The molds are made of special alloy steel and undergo carburizing heat treatment and wire cutting precision processing. The surface hardness reaches HRC58-62, and the mold service life can withstand 80,000 to 120,000 stamping cycles.

Application of the products

Permeable bricks and curb stones:

It is widely used in urban sidewalks, commercial plazas and parks, and has excellent water permeability.

Curbing stones and slope protection bricks:

This product is suitable for both sides of roads, road isolation belts, as well as riverbanks and reservoir embankments. It can achieve soil retention and sand prevention, as well as prevent water erosion.

Grass planting bricks:

Used in urban ecological parking lots and green belts of residential areas, they not only allow for parking but also enable the grass to grow normally, thereby increasing the urban greening rate.

Common Hollow Blocks:

The main filling wall material for modern high-rise buildings, factory buildings' exteriors and frame structure buildings, featuring excellent sound insulation and heat insulation properties.

Solid Bricks and Linked Bricks:

Used for load-bearing walls in low-rise houses and fences. Linked bricks can even be self-stacked without mortar in some underdeveloped areas, making the construction speed extremely fast.

Lightweight Partition Blocks:

With lightweight or foaming materials added in the mix， used for interior partitions in high-rise buildings to reduce the weight of the building structure.