Hydraulic Block Machine
  • Hydraulic Block Machine Hydraulic Block Machine
  • Hydraulic Block Machine Hydraulic Block Machine
  • Hydraulic Block Machine Hydraulic Block Machine

Hydraulic Block Machine

Hongjia Machinery's Hydraulic Block Machine is suitable for compressing various metal shavings, mineral powder, cement, and construction waste into blocks under high pressure. As a factory, we have over 30 years of on-site production experience. Our equipment features a heavy-duty steel structure frame and an integrated hydraulic control system, ensuring that the structure does not deform and the pressure output remains stable under long-term high-load operation. You can place your custom orders through us.
Model:HJD12000

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Product Description

Hongji Machinery, as a Chinese supplier, customizes Hydraulic Block Machines in all aspects. Our team has optimized the hydraulic circuit design to reduce reactive power consumption while maintaining strong compression force. It can provide reliable molding results for both the recycling of waste resources and the large-scale production of industrial building materials.

Why Choose Us?

When purchasing the Hydraulic Block Machine, the key factors considered are durability, the ability to fulfill delivery schedules, and subsequent technical support. Hongjia Machinery is a physical manufacturing factory with its own processing workshop, independent R&D team, and rich export experience. You can directly communicate with our technicians about the details of the equipment. Industrial power supply standards, material properties and safety certification requirements vary among different countries and regions. Therefore, every briquetting machine sent overseas undergoes rigorous working condition simulation tests. Choose Hongjia Machinery to get a more reasonable factory price and enjoy the full-chain guarantee from the initial material pressure test, scheme design to the later overseas remote debugging.

Structural Analysis

Host architecture

The Hydraulic Block Machine adopts a four-column or frame structure, with high guiding accuracy and capable of bearing strong eccentric loads.

Hydraulic system

To ensure the system maintains stable pressure in high-temperature or continuous operation environments. It includes a large-displacement hydraulic pump, high-pressure control valves, hydraulic oil tanks, and an independent oil temperature cooling device.

Electrical control system

An industrial-grade PLC controller is combined with a touch screen human-machine interface, supporting one-button automatic cycle operation, and featuring built-in fault self-diagnosis and safety alarm prompts.

Mold and feeding

The entire process is smooth and continuous. We are equipped with a quantitative feeding hopper and a hydraulic feeding device. After the pressing is completed, the formed block is smoothly pushed out by the ejection cylinder.

Specifications and Technical Parameters

Parameter Item

Specification

Total Motor Power

18.5 kW – 75 kW

Rated Hydraulic System Pressure

21 MPa – 31.5 MPa

Forming Cycle

15 – 25 seconds per cycle (depending on material fluidity and block thickness)

Block Size Range

Customizable in circular, square, or irregular shapes

Total Equipment Weight

Approx. 6.5 – 22 tons

Control Mode

Dual mode: PLC automatic control / Manual adjustment

Performance

The main oil cylinder of HJD12000 adopts a high-pressure combined sealing ring, which can maintain a stable output pressure for a long time, resulting in extremely high density and compressive strength. The rapid liquid filling valve design of the system not only significantly increases the return speed but also effectively shortens the single pressing cycle. It is equipped with intelligent power matching technology, which automatically adjusts the motor power and hydraulic flow according to different pressing stages. Compared with traditional similar equipment, it reduces power consumption by 15% to 20%.

Application Fields

Waste metal recycling and reprocessing

New building materials and environmental brick factories

Metallurgical and refractory material factories

Chemical and agricultural by-product processing factories

Cooperative Case

Hongjia Machinery's Hydraulic Block Machine has successfully been exported to various countries and regions such as Southeast Asia, the Middle East, Africa, South America and Europe. We have established long-term equipment supply relationships with several international building materials groups, scrap metal recycling enterprises and mining companies.

Video:

Company Qualifications and Authoritative Certifications

We hold the CE certification and the ISO 9001 quality management system certification.

FAQ

Are the molds prone to wear and tear? Is the replacement process convenient?

It is made of high-chromium alloy steel through multiple heat treatments, and has good wear resistance. It adopts a modular structure, and the mold can be disassembled and replaced simply by loosening the positioning bolts. Factory operation workers can complete the replacement independently after receiving simple instructions.

How to choose the appropriate hydraulic oil? What are the requirements in hot or cold regions?

In normal temperature environments, it is recommended to use 46-grade anti-wear hydraulic oil. If in hot regions, it is suggested to use 68-grade anti-wear hydraulic oil and activate the water-cooling or air-cooling cooling system; in cold regions, choose low-temperature setting hydraulic oil or install a hydraulic oil preheating device.

What services do we offer?

If you have model inquiries, you can contact us through us. We will keep in constant communication with the customer at every step. Before shipment, we will take videos to communicate with the customer promptly. When arriving at the destination, we will dispatch personnel for on-site installation and formula adjustment.

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